Pella Corporation Advances Connected Manufacturing to Support Greater Customization

Through Intelligent Operations, Pella connects automation, data and expertise to deliver customer choice, improve quality and support team members

PELLA, Iowa, Oct. 1, 2026 /PRNewswire/ -- Pella Corporation is advancing a connected manufacturing model designed to solve a complex challenge: how to deliver made-to-order windows and doors with extensive customer choice while making increasingly complex work easier for the people building them.

Through its Intelligent Operations model, Pella brings manufacturing, engineering and technology expertise together to solve factory-floor problems and scale solutions across its operations. Over the past year, Pella has taken the next step in that model, connecting technologies that previously addressed individual manufacturing needs so automation, data and digital tools work together alongside team members as products move through production. During Manufacturing Month, Pella is showcasing that evolution through its 2026 theme, "Powered by People: Connected to What's Next."

"Manufacturing innovation starts with people," said Travis Turnbull, vice president and chief information officer at Pella Corporation. "Our team members understand the work, identify opportunities and help us turn new ideas into practical solutions. When we pair that experience with connected technology, we can create better ways of working and deliver greater value for our customers."

Every Pella window and door is made to order, creating thousands of possible combinations of sizes, materials, glass, hardware and finishes. Pella is connecting technology across production to manage that variation while delivering the quality and customization customers expect. Examples include:

• Automated guided vehicles: Pella has deployed 35 AGVs across four production lines to move made-to-order products through manufacturing. The system reduces repeated handling of door panels that can weigh as much as 300 pounds and has contributed to an approximately 80% reduction in material-handling damage.
• Robotic painting: A horizontal robotic paint system can adjust across more than 11,000 custom colors and 300-plus product profiles, automating a physically demanding process while preserving the range of finishes available to customers. Team members who previously performed the work moved into other roles, while maintenance team members developed robotics skills to support the system.
• Connected digital tools: Voice-guided work, computer vision and production information work together so instructions and quality checks follow the specific product through manufacturing rather than operating as separate tools.
• Custom workstations: Stations recognize individual team members and adjust to their height and language preference, while digital systems help route made-to-order products to the work areas required for their specific configuration.

"Automation and technology help manage the complexity behind the scenes so our team members can focus on the work that requires their experience and judgment," said Laura Phillips, vice president, engineering and manufacturing – vinyl & fiberglass. "At the same time, we're able to reduce physical and repetitive work while delivering the quality and customization our customers expect."

As technology changes the work inside Pella's plants, the company is also investing in opportunities for team members to grow with it. Job shadowing, development pathways, training and leadership experiences help team members build new skills and explore increasingly technical manufacturing careers.

For more information about Pella, visit pella.com.

About Pella Corporation

Pella has been creating a brighter future for its customers, communities, and team members since 1925. Recognized as an industry leader in innovation, Pella Corporation designs and manufactures windows and doors for residential homes and commercial applications. The company is headquartered in Pella, Iowa, and employs more than 10,000 team members across 20 manufacturing locations and 220 showrooms across the U.S. and Canada. For more information, visit https://www.pella.com/

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SOURCE Pella Corporation